Case studies

Metal Fabrication & Finishing case studies

Compressed air, gas and air-quality monitoring in shops where the utilities and the safety case overlap.

3 of our 19 case studies are in this sector.

A real page with its own address (§B.2), reachable from the Industries hub, the sector page and the library’s industry rail.

What we found in factories like these.

Compressed airManufacturing: automotive, plastics & rubberMetal Fabrication & Finishing
Compressed air leaks in a stamping operation
A Tier 2 automotive stamping factory
The most expensive utility per unit of work, leaking into an empty building overnight.
20–30%of compressor output
Compressed airNatural gasMetal Fabrication & FinishingBuilding Materials, Concrete & Aggregates
A furnace over-cycling, seen on the air and gas traces together
A heat-treating operation
Short-cycling that neither the gas bill nor the air system showed alone.
2 utilitieson one chart
Temperature & humidityMetal Fabrication & FinishingManufacturing: automotive, plastics & rubber
Welding bay CO and CO₂ monitoring
A metal fabrication shop
Air quality in the welding bay, watched continuously instead of checked quarterly.
Continuousvs. quarterly

Bring us a shift and a stack of bills. We will walk the floor with your team, point at what is worth metering first, and put a figure beside it.